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Materials
Why HDPE?
UV Resistant
No cracking, brittleness, or fading from sunlight.
Saltwater-Proof
Resistant to chemicals and salt corrosion.
Recyclable
Environmentally friendly material.
10+ Year Lifespan
Tested by TISTR.
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Project Reference







Engineering Data
Technical Specifications
Flotilla pontoons are certified — tested by TISTR.

Testing


Decking Surface
Choose the deck for your project
Both options are tested for water absorption, slip resistance, and UV durability — pick whichever matches the project character.

WPC — Wood Plastic Composite
- Look
- Wood-grain
- Fastener
- Clip Lock + screw
- Features
- Slip resistant · UV stable
HDPE — High-Density Polyethylene
- Look
- Modern
- Fastener
- Part Lock
- Features
- Slip resistant · UV stable
System Architecture
Five engineered layers
From underwater anchor to walkable decking.
Layer 1
Mooring System
Stainless chains · adjustable anchors · pile cleats
Layer 2
HDPE Buoy Grid
Flotilla Square Buoys · snap-lock modular
Layer 3
Structural Frame
Galvanised steel or marine-grade aluminium
Layer 4
Handrail System
Aluminium / stainless · safety-code compliant
Layer 5
Decking Surface
WPC / HDPE anti-slip · UV-resistant · teak finish
Compared to steel
Why HDPE wins
Material performance comparison — Flotilla HDPE vs traditional welded-steel structures.
★
Flotilla HDPE
—
Welded Steel
Corrosion resistance
✓None — saltwater-proof
✗High rust risk — needs coating
Maintenance cost
✓Minimal — swap one module
✗Repaint + anti-rust every year
Weight
✓35 kg/module — handle by hand
✗Much heavier — crane required
Environmental impact
✓Recyclable · no marine toxins
✗High embodied carbon · coating waste
Wave flexibility
✓Absorbs flex · no fatigue cracks
✗Rigid · weld-joint fatigue risk
Assembly speed
✓Interlock · hours, not days
✗Welding required · much slower
Design lifespan
✓10+ years unmaintained
✗5–8 years without maintenance